Product Fabrication & Prototyping
At our core, we are hands-on engineers and builders. Prototyping is what we do best.
Product Fabrication & Prototyping
At Swope Design Solutions, we speak the language of manufacturing. We combine design engineering expertise with hands-on work on real production equipment. Therefore, at our San Francisco office we operate a full in-house fabrication and R&D laboratory with CNC machines, industrial 3D printing, silicone molding presses, and other equipment. This setup enables us to deliver prototypes in days, not weeks, shortening development cycles, reducing risk, and providing predictably reliable results.
Why Prototyping Matters in Product Development
Prototypes turn ideas into evidence. They validate function, expose risks early, verify usability and durability, and align stakeholders on facts rather than assumptions. In medical devices, consumer electronics, robotics, and aerospace, disciplined prototyping shortens development cycles, avoids costly rework, and builds confidence before scale.
Comprehensive Prototyping Services at SDS
We support every stage of prototyping, from concept models that clarify intent to functional builds that perform in real conditions and small-batch pilots that capture early feedback. Form, fit, and function are addressed with equal rigor so decisions are faster and production transfer is smoother.
Rapid Prototyping Services for Fast Iteration
Speed matters in competitive markets, and rapid prototyping services give clients the advantage of faster testing and refinement. At Swope Design Solutions, engineering and fabrication work closely together, which shortens turnaround times and allows prototypes to be built in days instead of weeks. This approach lets teams compare multiple design variations, receive feedback quickly, and make changes without long delays. By reducing design cycles, rapid prototyping services help clients reach market readiness sooner and minimize costly setbacks. For businesses working under tight schedules, SDS provides a practical path to accelerate innovation.
Swope Design Solutions Benefits
Our in-house lab combines 5-axis CNC machining, industrial 3D printing, silicone molding, and injection molding to deliver precision throughout the build. One integrated environment means traceability, consistency, and control from the first cut to the final fit.
We apply the same rigor across consumer electronics, Class I and II medical devices, aerospace, and automotive. Designs meet technical standards and regulatory expectations while preserving manufacturability and cost discipline.
Our process spans discovery, technical research, iterative design, prototyping, testing, and production handoff. Each stage uses prototypes to reduce uncertainty, confirm performance, and de-risk the transition to scale.
Integrated teams and rapid prototyping compress schedules without trading away quality. You reach pilot builds sooner and convert validated learning into decisive progress.
We work directly with your team to balance performance, cost, and schedule. Decisions are transparent, documentation is disciplined, and outcomes are engineered to plan.
Your IP is protected through strict confidentiality and a documented workflow. Access is controlled, data is handled responsibly, and build artifacts remain secured throughout the program.
On-Site Equipment
- Haas VF-2SS 3-Axis CNC Mill
- Haas UMC-750 5-Axis CNC Mill
- Haas ST-20Y CNC Lathe
- Keyence LM-1100 Vision Inspection System
- FormLabs Form2+ SLA
- Markforged FDM
- Silicone Molding
- Laser Welding
- 6-Axis UR10 Industrial Robot
- Mark-10 ESM303 Motorized Test Stand
- High-power, direct-drive spindles
- Customizable to your needs
- More X- and Z-axis travel
- Made in the USA
- 5-axis simultaneous machining
- 30-tool capacity
- Available Materials Materials: Aluminum, Stainless Steel, Steel Alloys, Titanium, Brass, Plastics, and more
- Made in the USA
- Larger spindle bore
- Increased Z-axis travel
- WiFi standard
- Ideal for high-volume, high-production environments
- Made in the USA
- 1″ 20-megapixel monochrome sensor with telecentric lens
- +/- 0.7 micron accuracy
- Field of view: 8.86 x 4.92 in (225 x 125 mm)
- Able to build programs for automated inspection
- Build volumes as large as 5.7 x 5.7 x 6.9 in (144 x 144 x 175 mm)
- Great for:
- Achieving desired material properties due to a wide range of available materials
- Simple injection molded part simulation / prototyping
- Available material datasheets:
- Micro carbon fiber filled nylon with optional fiberglass reinforcement
- High-quality surface finish
- Build Volumes as large as 12.5 x 5 x 6 in (320 x 132 x 154 mm)
- Great for
- Aluminum-strength prototypes
- Available material datasheets :
- Produced with Rolenn RP200D Transfer Press and aluminum mold tooling
- Half-inch to foot long parts
- Complex geometries possible with 3D printed mold tooling
- Multiple silicone material options including medical-grade
- Durometers ranging from 00-30 through 80A
- LaserStar iWeld 900 Laser Welder
- Metal joining and repair applications
- Stronger than solder joint, compatible with:
- Stainless Steel
- Mild Steel
- Titanium Copper
- Gold
- Silver
- 22 lb (10 kg) payload
- 51.2 in (1300 mm) reach
- Collaborative robot with collision detection
- Intuitive programming system allows for programs to be developed in-situ
- Digital force gauges with 300 lbF (1.5kN) max load capacity
- 18 in (457 mm) of vertical travel
- Able to build programs to allow for cycle testing
All State-of-the-Art Equipment
- Hardinge Lathe
- Manual Mill
- Force Testing Equipment
- Silicone Transfer Press
- UV Curing Station
- EFD Dispensing Equipment
Bring your product ideas to life with Swope Design Solutions’ expert prototyping services. From concept models to rapid prototyping services, our team delivers accurate, functional prototypes that move projects forward faster. Partner with us for product prototyping services that reduce risks, shorten design cycles, and prepare your product for market success. Contact us today to start building your next breakthrough.